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ZW7-40.5kV (31.5KV,35kV) Outdoor Vacuum Circuit Breaker

630–2000A, 20–31.5kA
Porcelain-clad type with disconnector; IEC-certified substation VCB
Self-developed mechanism structure with high-grade internal components for reliable switching in power distribution — CE certified, 10-year warranty.

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  • Overview

Overview

Outdoor Vacuum Circuit Breaker for 40.5 kV Distribution

ZW7-40.5kV (31.5KV,35kV) Outdoor Vacuum Circuit Breaker is a three-phase outdoor switching device for air-insulated substations and overhead distribution networks. It combines sealed vacuum interrupters, porcelain post insulation, and a hot-dip galvanized structural frame in one outdoor assembly. The product is offered with rated current options of 1250 A, 1600 A, and 2000 A, and rated short-circuit breaking-current options of 20 kA, 25 kA, and 31.5 kA. For a project team, the practical question is not simply whether a breaker has a suitable voltage label. The important check is whether its interrupting duty, insulation level, operating supply, mounting arrangement, and protection interface align with the actual system. ZW7-40.5kV (31.5KV,35kV) Outdoor Vacuum Circuit Breaker provides a documented starting point for that engineering review.

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Vacuum Interruption and Switching Performance

Each phase uses a sealed vacuum interrupter with copper-chromium contacts in a ceramic envelope. During fault interruption, the arc is extinguished at current zero by condensation of the metal vapor; no oil, SF6 gas, or external interrupting medium is used. The supplied specification identifies a vacuum level of 10⁻⁴ Pa or below, 3 mm contact wear allowance on each static and moving contact side, and at least 30 full rated short-circuit breaking operations per interrupter. ZW7-40.5kV (31.5KV,35kV) Outdoor Vacuum Circuit Breaker is therefore suited to applications where buyers need a clear technical basis for assessing interruption performance and inspection planning.

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Integrated Outdoor Construction

this outdoor vacuum circuit breaker incorporates an integrated disconnector on the shared porcelain-post frame. This arrangement can reduce the footprint of an outdoor substation by combining fault interruption and visible isolation in a compact assembly, rather than requiring a separate disconnect switch. The galvanized steel frame and weather-grade porcelain insulators are intended for outdoor installation. However, the right selection still depends on site conditions: mounting position, phase spacing, access for maintenance, local wind or seismic requirements, and the applicable grid authority rules should be confirmed in the project specification.

  • Three sealed vacuum interrupter poles for medium-voltage fault interruption.
  • Integrated disconnector on the common frame for a compact outdoor configuration.
  • Porcelain insulation with stated power-frequency and lightning-impulse withstand levels.
  • Hot-dip galvanized structural steel frame for outdoor service.
  • Mechanical position indication, auxiliary contacts, anti-pumping interlock, and non-resettable operation counter.

The distinction between a rated voltage and a suitable installation is not cosmetic. For this outdoor vacuum circuit breaker, pollution level, altitude, operating voltage, insulation coordination, and mechanical interface all influence whether the standard configuration fits the project without additional engineering options.

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Operating Mechanism and Control Options

In 35 kV and 40.5 kV systems, protection coordination is sometimes addressed too late in the design process. A reliable outcome requires the relay engineer to verify the breaker ratings, current-transformer arrangement, trip-circuit voltage, auxiliary-contact logic, and upstream/downstream settings together. this outdoor vacuum circuit breaker does not remove that system-level responsibility; it provides the switching device information needed to perform the review.

Applications and Selection Guidance

Outdoor feeder protection

this outdoor vacuum circuit breaker may be considered for incoming or outgoing feeder positions in 40.5 kV outdoor air-insulated substations, where rated breaking capacity and rapid fault clearing must be reviewed against the calculated fault level. For overhead systems, assess the stated auto-reclose sequence together with the utility protection philosophy and local grid requirements.

Transformer switching

For transformer primary-side switching, select among the stated continuous-current and short-circuit-duty options only after confirming transformer rating, inrush-protection scheme, feeder fault level, and required isolation arrangement. The 2000 A and 31.5 kA options are documented configuration limits, not a substitute for the protection study.

Outdoor retrofit and industrial sites

this outdoor vacuum circuit breaker can be assessed for replacement projects involving aging outdoor oil breakers or exposed industrial substations. The vacuum switching principle avoids oil handling and oil-related maintenance tasks. Before retrofit, verify foundation dimensions, conductor and cable interfaces, secondary wiring, clearances, lifting route, and applicable local compliance requirements.

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Technical Parameters (40.5kV)

NO.

Parameter

Unit

Value

1

Rated voltage

40.5

2

Rated insulation level

kV

Power frequency withstand Voltage: Dry

95

Power frequency withstand Voltage: wet

80

Lightning impulse withstand voltage (peak)

185

3

Rated current

A

1250A, 1600A, 2000A

4

Rated short-circuit breaking current

kA

20, 25, 31.5

5

Nominal Operation Sequence

6

Rated short-circuit current breaking times

times

O-0.3CO-180sCO

7

Rated short-circuit making current (peak value)

kA

≥30

8

Rated peak withstand current

kA

50, 63, 80

9

Rated short-time withstand current

S

20, 25, 31.5

10

Rated short-circuit duration

4

11

Average opening speed

m/s

1.5 ± 0.2

12

Average closing speed

0.7 ± 0.2

13

Contact closing bounce time

S

≤ 2

14

Three-phase closing (opening) synchronous time difference

≤ 2

15

Closing time

≤ 150

16

Opening time

≤ 60

17

Mechanical life

times

10000

18

Rated operating voltage and auxiliary circuit rated Voltage

V

DC220, 110, 24 AC220, 110, 24

19

DC resistance of each phase loop (without transformer)

μΩ

≤ 100

20

Allowable wear thickness of static and dynamic contacts

mm

3

21

weight

kg

800

Testing, Documentation, and Ordering Checklist

The supplied product material states IEC 62271-100 and GB 1984 references, KEMA-related type-test certification claims, and ISO 9001. It also states that each unit undergoes 100 pre-shipment mechanical operations and describes power-frequency withstand, lightning impulse, vacuum interrupter integrity, DC resistance, mechanical timing, and partial-discharge screening. For tender or qualification use, request the applicable test-document scope, report identity, standard edition, and configuration relevance for the exact ordered model. International standards and local grid codes can both be valid, but their project requirements are not always identical.

Before ordering this outdoor vacuum circuit breaker, provide installation altitude, pollution level, required creepage distance, operating coil voltage, fault duty, rated current, mounting arrangement, seismic conditions, relay and auxiliary-contact requirements, and destination-market compliance basis. The stated commercial information is MOQ one set, delivery of 25–40 working days after deposit, T/T or L/C at sight, supply capacity of 150 sets per month, FOB Ningbo or Shanghai, and export wooden-crate packaging with porcelain-bushing protection. Confirm these commercial terms for the actual quotation and configuration.

this outdoor vacuum circuit breaker is best specified as part of a complete outdoor switchgear and protection solution: start with verified system duty, then match insulation, interrupting capability, controls, documentation, and site conditions. That process gives engineering and procurement teams a more dependable basis than selecting only by nominal voltage or headline current rating.

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FAQ

1. Where are vacuum circuit breakers widely applied?

Vacuum circuit breakers are widely used in power distribution cabinet box substation, photovoltaic powerstation, wind farm, mining power system, municipal power grid and industrial factory power supply system.

2. What is the creepage distance standard for the vacuum circuit breaker?

The creepage distance is designed according to IEC standard. We can extend the creepage distance for polluted environment such as chemical plant and dust-heavy industrial sites.

3. Can you customize the protection function of vacuum circuit breaker?

Yes. We can match different protection logic to realize over-current protection, short-circuit protection,earth fault protection and phase sequence protection according to project requirements.

4. What warranty service do you provide?

10 years warranty is provided for all vacuum circuit breakers. Our technical team can assist you to analyze fault signals and judge the root cause during warranty period.

ZW7-40.5kV (31.5KV,35kV) Outdoor Vacuum Circuit Breaker

630–2000A, 20–31.5kA
Porcelain-clad type with disconnector; IEC-certified substation VCB
Self-developed mechanism structure with high-grade internal components for reliable switching in power distribution — CE certified, 10-year warranty.

Request a Quote

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